Oxide TFT - Page 8

During the FPD International 2013, SEL unveiled a new 13.5" QFHD (3840x1260, 326 PPI) flexible OLED prototype. This is a WRGB panel (white OLEDs with color filters) and it uses a CAAS-OS (C-Axis Aligned Crystalline Oxide Semiconductor) substrate.

Toshiba was also showing a flexible panel - a 10.2" WUXGA (1920x1200, 223 PPI) WOLED panel on an IGZO backplane. This seems to be the same panel shown at SID 2013 in May 2013. Finally, Yamaga University's Research Center for Organic Electronics (ROEL) unveiled new flexible OLED technologies, including soluble organic-TFT based panels (on PET).

China's BOE Display is building a 5.5-Gen LTPS fab in Ordos by the end of 2013. This fab will first produce LTPS LCDs, but BOE wants to switch it to AMOLED production. According to OLEDNet, during the FPD International 2013, BOE's Dawei Wang (their flexible technology R&D director) said that in addition to the 5.5-Gen line in Ordos, they are also working towards a Gen-8 Oxide-TFT line in Hefei.

BOE Ordos 5.5-Gen AMOLED fab

This new line will use high-resolution FMM deposition and a WRGB architecture. We know that BOE is also developing ink-jet printing technology, it's not clear from OLEDNet's article whether printing technologies are also planned for the Hefei line.

Applied Materials announced three new systems that are used to deposit Metal-Oxide (mostly IGZO) TFTs for both LCD and OLED displays. First up is the AKT-55KS, a plasma enhanced chemical vapor deposition (PECVD) system that handles 8.5-Gen substrates (2.2x2.5 meters). Applied says this system is defect-free and excels at keeping hydrogen out of the CVD).

Applied AKT-55KS

Applied also announced new physical vapor deposition (PVD) deposition systems. They announced two models, the SKT PiVot 25K which handles Gen-6 substrates and the SKT PiVot 55K which handles 8.5-gen substrates. Applied says that their PVD systems use the company's unique tubular cathodes of donor material. Those cathodes rotate using deposition which results in more even deposition.

Last month Ignis Innovation announced that they began producing some 55" OLED TV evaluation samples for display makers to test their MaxLife compensation technology. The company now tells us that the first sample panel arrived at their offices, and they will start fulfilling orders (to display makers and OEMs) in about two weeks.

The company did some initial measurements, and they say that this panel offers the world's lowest power consumption (20% lower than LG and Samsung's current OLED TVs), longest lifetime (a significant boost over existing OLED panels). The panels are highly uniform (much better than the OLED TVs no the market).

Sharp is showing new 7" MEMS-Shutter Display prototype at Ceatec 2013. MEMS-Shutter displays are similar to LCD in that they have a LED backlighting unit (BLU), color filters, and a component that blocks the light. But instead of liquid-crystals and polarizers, these displays use MEMS shutters.

A MEMS-Shutter Display is about 6 times more efficient than a regular LCD. This is mostly due to the fact that you do not need a polarizing filter like in LCDs. The displays also use a WRGB structure in which there is a white subpixel which increases brightness and efficiency. The panels on display had a resolution of 800x1,280 (220 PPI). The backplane is an IGZO. Sharp co-developed these panels with Qualcomm.

Applied Materials and Tokyo Electron (TEL) will merge into a new company that will have a market value of $29 billion. Applied shareholders will own approximately 68% of the new company and Tokyo Electron shareholders approximately 32%. The new company name is still unknown. Applied Materials is considered to be the world's leader in deposition and process control. According to Gartner, In 2012 Applied held 14.4% of the global semiconductor manufacturing equipment market and TEL had 11.1%.

Both companies are engaged with OLED manufacturing equipment. Applied Materials is offering two film deposition systems suitable for LTPS or Oxide-TFT backplane deposition (for both LCD and OLEDs panels). The AKT-PX-PECVD system (shown below) is sed to deposit LTPS films on large glass substrates (sized from 1.6 m² to 5.7 m²). The AKT-PiVoT PVD system is used to deposit metal oxide-based TFTs (IGZO in particular).

DisplaySearch says that OLED TV panels production costs are still very high, but this will not deter investments and the company forecasts rapid expansion in AMOLED capacity, as can be seen in the chart below (in which the yellow bars show AMOLED capacity while the green bar is capacity that can be used for either LCD or AMOLED production):

According to this chart dedicated AMOLED fab capacity grew from less than a million square meters in 2011 to almost four million square meters in 2013. In 2017, dedicated AMOLED capacity will reach 14 million square meters (i.e. 28 times as much capacity as in 2011).

According to the OLED Association, Panasonic said that they are progressing fast enough to launch the 55" (probably 56") UHD OLED TV in Q4 2013. Panasonic will start mass production in its Himeji Pilot Gen-5.5 line (which means initial production will be very limited). If this report is true it means a real acceleration as Panasonic previously said they will only be ready in 2015 (although you may say that the current Himeji line will not be real mass production in any case).

Panasonic OLED TV prototype, IFA 2013

Panasonic's OLED TV panel, unveiled in January 2013, is produced using ink-jet printing and uses an RGB subpixel matrix (direct-emission). Panasonic is using Sumitomo's PLED materials, and AUO's oxide-TFT Substrates. The company is collaborating with Sony on OLED technologies.

In May 2013, Ignis Innovation announced that it will soon start shipping sample 20" AMOLED displays to display makers to evaluation their MaxLife compensation technology. Today Ignis announced that they decided to go for a larger 55" FHD OLED TV. The company said it received "firm orders" for those samples from display manufacturers and OEMs.

The MaxLife external compensation technology continuously measures every pixel in the display and compensates for even the smallest shift in performance (due to burn-in or bad manufacturing issues), making it completely uniform and completely stable. MaxLife can work with a-Si, LTPS and metal-oxide backplanes (those 55" panels now in production use a metal-oxide backplane). The technology should, according to Ignis, allow for cheaper OLED TVs as it improves yield and also enables simpler device (i.e. a simpler pixel structure with less TFTs per pixel).

Guangzhou New Vision Optoelectronics (NVO) developed a flexible 4.8" AMOLED display. This full-color panel is only 100 microns thick and weighs just one gram. This panel uses an Ln-IZO backplane and a Polyimide substrate.

NVO developed their own Ln-IZO (Lithium-Niobate Indium-Zinc-Oxide) technology and they say that that it performs better than IGZO as it has higher electron mobility and stability and it is easier to process.