Manufacturing equipment - Page 3

In the past year or so, much have been said about Samsung's plans to build a 8-Gen OLED IT production line, as the company wants to expand its capacity for monitors, laptops and tablet OLED displays.

Samsung plan for a full-cut 8-Gen line

As this is the first such production line, SDC had two ongoing R&D projects: one with Ulvac, that used full-cut vertical OLED deposition, and another with Canon Tokki, that used half-cut horizontal deposition. According to the latest reports from Korea, SDC decided to prioritize the Canon Tokki half-cut project, as the technology is more mature and is more likely to finish as per Apple's roadmap.

In 2021 The Korean government launched a new project that aims to develop technologies for the production of OLED microdisplays for AR applications. The project is led by AP Systems (APS Holdings), and aims to produce a direct emission OLED microdisplay with a resolution of 4,000 PPI by 2024. Earlier this year APS developed FMM masks that reached 1,000 PPI.

APS now announced that it has produced a 3,000 PPI direct-emission OLED microdisplay, based on its FMM technology. This is very impressive progress.

Earlier in 2022, Samsung Display confirmed it is developing OLED microdisplays. Samsung admitted it is still at an early stage of development, and it said it will start building its first line (with likely limited capacity) in 2023. By 2024 it will mass produce displays, and in 2025 it will expand capacity so that by 2026 it will achieve full commercialization.

Today we hear new reports from Korea that shed some more light on Samsung's OLED microdisplay fab status. The company has started to order equipment (from SFA Engineering and AP Systems, it seems) for a 300 mm pilot line that will be located at Samsung's existing A2 fab in Asan, Korea.

This is a sponsored post by Coherent

Lasers are utilized for numerous processes in flexible OLED production, just as they are in the manufacture of other display technologies. In fact, it can be reasonably claimed that lasers are a key enabling technology in the fabrication of modern, flat panel displays. And it’s likely that they will continue to perform essential fabrication steps as flexible and foldable displays become more commonplace.

There is a variety of processes within the flexible display production line where lasers have an essential contribution to enable high throughput, high yield mass production. Nowadays, the complexity of the displays is getting larger and the number and tasks of lasers within flexible OLED production is increasing.

For this reason, choosing the right laser really means choosing the right laser supplier. Manufacturers need a partner who has the specific technical and applications development resources to identify the best and most cost-effective solution. Coherent is that partner

Korea-based OLED equipment maker AP Systems (APS) announced that it developed a new system to deposit optically transparent resin (OCR) using an inkjet printing process.

Current OLED production uses an adhesive tape (OCA) to connect the cover glass to the display. But OCA is time-consuming and relatively expensive. OCR, on the other hand, is deposited directly on the panel and is more cost effective. We recently reported that Samsung Display aims to adopt OCR technology in its foldable OLEDs to reduce costs, and is testing inkjet systems made by STI.

Following strong demand for IT devices, and Samsung's success in the OLED laptop market, OLED makers have began to plan building new OLED production lines specifically for IT applications: laptops, tablets and monitors.

Several OLED makers, including Samsung, LG and BOE, are considering building 8.5-Gen production lines for this market. In fact DSCC estimated that there are 11 such lines under development right now. But it turns out that this is not so simple as designing the evaporation equipment for larger substrates is a challenge.

In 2020 Kateeva lost Samsung's QD-OLED inkjet printing inkjet printing contact to Korea's Semes, which resulted in massive layoffs including some of Kateeva's executives.

In January 2022 it was reported that Samsung has decided to change course, and rely on Kateeva's inkjet printers in its 2nd QD-OLED production line, as the Semes printers do not perform as well as Samsung hoped.

According to reports from Korea, supply chain issues are slowing down LG Display's OLED production expansion plans, and key components cannot be secured.

According to the report, the delivery times of some components have more than doubled, and Korean equipment makers cannot produce and supply the production systems that LGD requires. Only 9% of components used in equipment makers in Korea are produced in Korea.

Merck announced that it has completed its OLED manufacturing capacity expansion project at its Poseung site in Pyeongtaek, Gyeonggi Province, South Korea. Merck invested around 20 million Euros to install sublimation equipment and an OLED vacuum deposition unit.

From the left, Jung Do Young, Director General for Economic Planning of Gyeonggi-do, WooKyu Kim, Managing Director of Merck Korea, Choi Won Yong, Deputy Mayor of Pyeongtaek City

Merck began to lay the foundation for R&D, production and the stable supply of OLED materials to Korean panel makers in 2005, as part of its successful strategy of achieving success through domestic research and production. The company continuously interacts with OLED researchers from Korean panel companies so that Korea can continue to lead the OLED industry, and Merck develops materials for OLED TV and flexible, rollable and foldable OLED displays together with its customers.

Notion Systems GmbH, a leading manufacturer of inkjet printing systems for functional materials, has received several orders for its newly developed n.jet EHD platform. The EHD (Electrohydrodynamic) technology is a promising technology to reduce structure sizes to less than one micron and enables the use of higher viscosity inks. It supports printing of small structures in microelectronics, semiconductor and next generation display manufacturing. Notion will ship the first four n.jet EHD systems to undisclosed customers in Europe in the third quarter of 2022.

The overall benefits of inkjet printing in the display industry are:

• Printing of smaller features sizes compared with conventional inkjet printing
• Elimination and replacement of various process steps
• Material savings, as printing is done digitally and without masks
• Replacement of expensive process steps

Several presentations and discussions with industry representatives during Display Week 2022 in San Jose USA revealed that inkjet printing technology for OLED/QLED displays will play an important role in future production. Since standard inkjet printing has a limitation at 400 dpi, EHD technology is the way to go. This was one of the main reasons why Notion entered into a cooperation with EHD printhead manufacturer Scrona in Switzerland last year, says Antonio Schmidt - SVP Sales & Marketing of Notions Systems